A stain update, a tool review, and a modern work completed

A close friend went to a large academic library for a lecture, and very kindly had them pull a rare glass book for me. Inside was an essay on silver stain, about 25 pages long. The library offers free scanning/emailing and photocopies of texts, so I now have the essay in PDF.

Wow!!!!

I've gone from 1 confirmed period recipe to 3 or 4. For some of these, I had the primary source but I didn't recognize the recipe because it referred to a stone we think of as blue. The ancients didn't. I had another primary source and couldn't find a recipe within it. After this new text detailed exactly where it should be, I found out my copy of the primary source is actually only the first quarter of the full text. There was also a recipe from a source I hadn't read before. I will have great fun trying all of them now!

I bought a hand foiling tool. I thought it would let me quickly and perfectly foil glass. I WAS WRONG, and while copper foil isn't period in the slightest, it's how most of us learn and what most of us do most of the time. I had been warned they were not that great, and I am now passing along the warning. I did modify the directions' procedure in a way that allows me to more easily load the foil, however it requires wasting about a foot of foil instead of the 4" or so normally called for. The design needs to have the stripping slot at the opposite end of the handle from where it is. Also, I haven't figured out how you can cleanly cut the foil without a third hand, and the crimping part of the tool leaves something to be desired. Foil by hand, it's easier.

And a completely modern piece...

A little update, work continues

Work continues on silver stain. It's been my primary focus for the past few weeks. Tonight, after my birthday dinner, I started grinding some brick dust to try as a binder:

A little research suggests that before the 14th century almost all brick was what we'd call terracotta. I bought a small terracotta pot, set it on a ledge, and aimed a laser pointer at it. Gravity and a cat with a hair trigger gave me shards to grind into my dust. For testing my various binders (What was mostly planned to be "part 1"), I've been using silver nitrate and each binder (1:6). For what I meant to be my compound tests ("part 2") I've been using gum arabic. I've found no indication that it is a period binder for this purpose, but I trust it not to fire onto the surface of the glass.

Copper Sulfate is supposed to give an amber color to the glass. It's proving difficult and I think I will have to try it at a higher temperature. Silver sulfate and silver nitrate are both working as expected. I've purchased some "name brand" red ochre to try again; the 'generic' stuff I used before appears to be way off and now the line between phases of my project is quite blurred.

I'm presently up to four binders, three of which are mentioned in the period formula, and four compounds, one of which is mentioned in the period formula. Once I have some confidence in the binders I will smash up the materials needed to actually try the period recipe.

Silver Stain Experiments pt 1

I've become fixated with the idea of making and controlling my own silver stain. I particularly want to do it following a period recipe to enter into A&S.

[Edit 9/6/13: I'd like to clarify that this "Phase 1" is about finding the right binder. Phase 2, detailed at the end but not well explained, is about finding the right silver and copper compounds to create various colors. Phase 3 is actually using the period recipe.]

After a considerable bit of research I've only been able to track down one recipe, which calls for antimony sulfide and silver in a liquid suspension, diluted 1 part to 6-10 parts by some form of clay (brick dust, ochres, etc). [This book, p. 11]. Antimony sulfide, also called stibnite, is not especially safe since it's an antimony compound. The recipe from that book, incidentally, supposedly comes from one (of many) versions of the Lapidario of Alphonso X (Alphonso the Wise). I've gotten a copy of that specific version, but no English translation is available and automated translations were insufficient for me to pick out the recipe. Fortunately somewhere in my skull is 4 years of Spanish. I am working on translating the document and finding the recipe from this primary source.

A brief aside, I was pointed at the Mappae Clavicula by Master Ali. A latin copy was available and, working with a dictionary, I thought I found another recipe. After I ordered an English translation I discovered a slight error with a big impact. It is still an awesome text with amazing recipes, including many glass-related ones!

Modern silver stain is made using silver nitrate, silver sulfate or (for dark stains) copper sulfate [This book by J. Kenneth Leap] in a binder (various clays or gums will work). For the first round of experimentation I decided to try and make a half-way modern stain to start with, eliminating the least safe part until a later time when I can use a fume hood and better safety equipment.

My "round one" experiment was to use purchased silver nitrate (AgNO3), combined with the binder in the period formula at a ratio from the period formula. I bought two grams of reagent grade silver nitrate online for $10 including shipping [Here]. I ordered yellow and red ochre pigments online as well [Yellow: $6 inc. shipping for 30 grams by Vallejo Pigments; Red: $15 inc shipping for one half-pound of unspecified provenance].

The first step was grinding the silver nitrate. It comes in small crystals in a small amber vial (it's a photosensitive compound, I understand). I used a mortar and pestle, as well as a small disposable brush:

Crushcrushcrush isn't just a song by Paramore...

2 grams yielded considerably more powder than I expected. I used a small-unit digital scale to measure out 2 1-gram portions of the silver. Unfortunately it didn't go further, so I divided each portion into quarters as best I could visually. My primary goal with this was to see if it would even work or if I were missing some other "secret sauce". I then used the scale to measure out grams of ochre to reach the desired strengths. In the spirit of what I'm doing, I mixed the ochre and silver nitrate in a handmade bowl Master Ali ("Arab boy") generously gave me at Pennsic when I went to pick his brain about alchemical implements:

An academic article I found indicated that red and yellow ochres should inhibit the silver ion exchange (for more info, see the Leap book referenced above) that makes silver stain work. The reason is that the iron content in red ochre affects the transfer [Academic article can be found here. For details from it, email me at Brynn dot Herleifsson at gmail dot com]. The article, and several others, was kindly provided by a friend with access to those digital libraries, saving me the considerable expense.

I mixed three batches. The first was mistakenly made weak, 1 part AgNO3 to 16 parts yellow ochre. I decided to keep it and do a 1:16 batch using red ochre. I then made a 1:10 batch using red:

It was a little uncomfortable making lines of various white and colored powders on a digital scale. Just sayin'....

I made small batches of each mix in my usual method (with oil, as I learned from these gentlemen). For a "proper" batch I'd mix it with sandalwood amyris oil, and dilute it for use with lavender. Lavender is lighter, and I wanted the chips to dry faster, so I only used that.

The 1/16 yellow ochre blend, mixed with lavender oil 

The 1/16 red ochre blend, with lavender oil. The 1/10 mix is identical, no photo taken

I put some stain on three test chips and blended them as I normally would. The 1/10 red mix was difficult to blend, but I attribute that to being slightly too dry. My purpose was to see if it would even work, so I moved ahead rather than keep blending (Preparing the chips, the mixing, staining, and starting the kiln were done in the span of my lunch break from work). I used a glass that I've stained before, so I knew it would take without difficulty unless the batch were bad.

The three test chips on whitening, before firing

I fired them at my usual silver stain schedule (also one provided by Williams and Byrne, available here but to summarize.... 212°/hour to 212°, 570°/hour to 1000).

Hours later, I was rewarded:

I've color-corrected this picture to the best of my abilities. The top and right chips are a little too muddy yet, in reality they are just a bit more darker/amber than the other. They also have some residue, detailed below

[Edit 8/28 Afternoon: I have a stronger test chip in the kiln right now, but while walking past my lightbox I realized that a picture taken from an angle shows the color differences between the red and yellow mixes a little better. It's still not perfect, my eyes pick up more differences than my camera:

]

The un-stained portions are from imprecise handling during blending. The bottom two are the 1/16 mixes, the top the 1/10. Right and top are red ochre, left is yellow ochre.

[Edit 8/29] I decided I needed to try a stronger mix right away, my excitement was distracting. I mixed a 1:6 strength batch with red ochre and fired it today. Unfortunately the results were very disappointing. The chip appears to have even more nasty residue than the others. I'm not sure if red ochre itself makes for a poor binder, or if my particular supplier is unsuitable. I wish I had powder left so that I could try a stronger batch with the yellow ochre, which is the only test chip with no residue. The new one is bottom-right in this picture:

The stain is not brown or amber, there is a hazy shmutz all over the glass, and very little yellow tone. This is the same glass as the other three pieces.]

Lessons Learned and Observations

• I have one glass palette I use for small batches, tests, etc. I opted for it because I never bothered to sand it. This makes for easier ("more scientific") clean-up and, I hoped, less contamination between mixes. Unfortunately it also made it very difficult to get a good mix!
  
• I find alchemy texts and experiments FREAKING COOL. That counts as a lesson learned.
• I do notice a difference between the red and yellow ochre mixes, however I'm not convinced it isn't due to handling issues. It looks like I got more of the red mixes onto their test pieces, they were quite thick compared to the yellow after I blended them. I will need to try and find a very controlled way to compare them to see if the journal article pans out in practice. This is especially visible in the graininess of the yellow sample above (bottom/left).
• Red ochre powder is a beautiful substance and a wonderful pigment. It's also a beast to clean up. The chips have what I'd almost swear is fired-in ochre on their surfaces, making them look less clean when viewed close up. I'm not sure what the source is. The palette I used last had "red for flesh" mixed on it, and I had just cleaned it off before mixing the silver stain. The residue looks convincingly like RfF:

A shot of the 1/10 red ochre test chip using reflected light to show the residue on the "inside" (unstained) surface

Next steps

Phase 2 (Sept/Oct) -

• Try a 1:6 ratio mixture with yellow and red ochres, the strong end of the range given above.
• Try to keep it very clean and even to compare the effects of the binders
• Try mixtures with silver sulfate, copper sulfate, and mixes of the three compounds.
• Try mixtures including brick dust, gamboge gum, and other substances as the binder.

Phase 3 (Nov/Dec) -

• Try the actual period recipe, involving stibnite (already acquired) and silver
• Try a syncretic recipe involving a period recipe for nitric acid (aqua fortis) and silver, resulting in a modern formulation made using entirely period techniques (Assuming that they didn't use that same formula, but there doesn't appear to be any existing document indicating as such. The (al)chemical knowledge was completely in place to do so, however). Maybe Roana can use some of the acid for her book binding as well?

A&S50 #6: Device of Alexander Adelbrecht von Markelingen [In Progress]

I received a lot of great feedback from Moll at Pennsic after she looked over a few of my pieces. One was that I need to use matting more and rely less on my tracing paint. I wanted to practice more, so I referred to a file I keep with close friends' devices and badges. My SCA-nephew Alexander's device was perfectly suited for this:

I laid down some matting paint in the chief and in the center, and cut down a cheap brush to use as a scrub. I scrubbed the antler out of the chief and fixed the shape of the heart, then took this photo.

Before firing it, I continued to clean up the shape of the heart, the erminois spots, and the final point of the antler. I fired it and was going to let that be the end of this one, until a few days later. I am working on learning and designing decorative techniques to go around glass heraldry. The idea occurred to me to surround it with glass, give those pieces a brown matt, and scrub out ermine spots as diapering. I think this one will develop further into a more complete panel.

This also came from the thickest batch of paint I've mixed yet. I think I added too much gum arabic, as this clings powerfully. I remember a twitch in my wrist while sprinkling on the gum, and thought I'd let it go and see how it ended up. It's functional, but a little difficult. The "freshly fallen snow" amount was more like "freak snow storm" in this case.

Another thing I noticed is that the scrubs I use, hog bristle, tend to leave thin lines behind in the removed area. A second pass easily removes them, but I find the look very appealing. It reminds me of woodcarvings and prints made by hand. It's a rare example of a time when I prefer an imperfection. I don't know how much of that I can get away for A&S or commercial standards, but I like it. I decided to leave some of the marks visible in the antler on this piece as a result.

#4: The Arms of the Barony of White Waters

So, since I've decided to combine my long-term goal of doing the Baronial arms of all 19 Midrealm baronies, and competing in A&S 50, I need to get a move on. This weekend is Swine and Roses, hosted by the Barony of the White Waters. Rather than do the devices in order of precedence, I've always planned on doing them in order of proximity to me. Having the closest ties to White Waters, and the first "deadline", they are first up.

Azure, a mullet of four points within a laurel wreath Or, a chief wavy argent.
 
Cutting the mask was a major pain in the fingers. I cut the escutcheon from blue-flashed-on-clear, and applied three stripes of Gorilla duct tape. A very thin coating of wood glue, and then my paper copy of the baronial arms. After it dried, I attacked it with an X-acto knife. Peeling the pieces out was a challenge, and today I ordered a set of steel dental picks.

Four pictures taken while removing the mask:

The acid etching began last night [8/13/13]. The panel needs to be completed for submission at S&R on the 17th.

[Edit 8/19/13]

The acid etching wasn't going quite fast enough. I realized the panel would probably be done Sunday, but I needed it Friday evening to stain. Mistress Kirsten shared with me a copy of her documentation a few years ago, and while I don't have her sources, yet, I know from her that abrasion is a period way to remove flashed glass. I've manually removed flashed glass with an "engraving point" for my dremel, and it's a very slow process. It's not well-suited for the space I needed to clear and the time I had. I did this with my dremel on a low speed:

It's very pretty, and the glass was left with a nice texture. I started to silver stain it, and had a problem. Due to the detail level it became very hard to remove excess stain after I blended it. It would probably have been much easier if I had waited until the stain dried and could have scratched it out. I was working with Q-tips, paper tower etc. and found it almost impossible. I removed too much frequently, trying to clean up the stem:

It was 3 AM and I needed sleep, so I gave up on the idea of entering it at Swine and Roses. On my drive there the idea occurred to me to fire it in three stages. Once for the mullet (4-pointed star) and the stem of the laurel wreath, once for half of the leaves, and once for the other half of the leaves. This would let me have plenty of wiggle room to clean up and detail the stain after blending. I'm not sure whether the results would be better when compared to waiting for it to dry and scraping it with a stick. That may require some experimentation.

[Edit 6/12/14]
Yow! I never updated this post. Here is the roundel >.<

A&S 50... challenge accepted?

I had a great experience at Pennsic. I taught a class that went well, I did some great networking with other glass artists, vaguely assisted in teaching two other classes, and learned a great deal from talking shop with another glass painter. I've come home and I believe I've finally found a period formula for silver stain. I've also decided to try the depth challenge for A&S50. It's about two years away, but the big event is being held just a couple of hours away. My challenge will be 50 displays of stained glass heraldry. I need to average one every two weeks in order to get 50 done before May 1st 2015.

Fortunately this jives well with my goal to fabricate the devices of all 19 Baronies in the Midrealm. If I then include the Kingdom arms, that's 20. I need to find 30 other devices. Fortunately I also had a small jump start there. I had been working on three "plaquettes" featuring three devices as demonstration pieces for my Pennsic class. The green flashed layer is thicker than what I've worked with in the past, so it hasn't come off yet. Once it does, I intend to paint and stain these three items for inclusion in my 50 submissions.

The three blank escutcheons, cut out:

The House Shadowdragon badge, to see how it goes. This will probably be given to the heads of that house, SCA family of mine, but I have a better idea for making this using a matte. One of these will likely go into the project as well. This one has not yet been fired or stained:

The three plaquettes (with masks prepared) and the devices they will become:

Update, 8/26/14:

A picture of the completed arms of Eadric the Smith, as well as the House Shadowdragon tile. Kindly forgive my dirty lightbox, which makes these appear more smudged than they are.

Eadric's plaquette was painted freehand, without tracing.

Some in-progress shots:

There is an interesting comparison to be made in this piece. The "top left" abraded (white) portion was sandblasted, until I did something wrong and jammed up my sandblasting equipment. The other three are mechanically abraded with a long tip that lets me do broader stripes. You can still see a difference.

Painted and Stained Award Medallions

[7/1] Their Royal Majesties of the Middle put out a call for award medallions, for ODHs, Evergreens, and Cavendish Knots. Being a guy of one artistic impulse....

I discovered I can drill holes in glass! I knew it was possible, but I've never done it before. A glass bit in my dremel and it was surprisingly very fast and easy.

[7/5/13 Edit] I've got the first coat of color on them, and in the kiln now. I don't know that I care for the cleanliness of the lines yet, but I'm rushing myself. The scales on the Dragon's Hearts are tricky to keep even and regular! The second one looks better because I thought of it in terms of the whole row rather than one scale at a time. That changes how you scrape the line (more like U's rathern than J's if you will) and looks better. The first one:

All six pre-firing:

Pennsic Lanterns [was: Placeholder til After Pennsic!]

[Edit 8/5/13]:

 I was making two lamps for Pennsic:

 Painting the bills and the coronets. This was commissioned for someone who has a rubber duck motif. The coronet is directly traced from a picture of her actual coronet. It didn't dawn on me at this time that I was leaving off the eyes.

The panels in a window, after being silver stained. The eyes are a tad spooky.

A quick-and-dirty glued-paneled lantern for Rudolph Tomasson for Pennsic.

[Original Post, 7/1/13:]
This is a placeholder for a post I can publish after Pennsic! Until then...

Midrealm Populace Badge

Post-in-progress! Come back for more.

The "Midrealm takes care of its own" mini-event at Crown is in full-swing. I pledged two pieces of glass work, but wanted to goad my household into contributing as well. I told them if five of them contributed an item to the silent auction, donated to the cause, or gave an item for the bake sale, that I would also give a celtic knotwork piece I found. If 10... I would do the Midrealm Populace Badge.



I found a beautiful Welsh Dragon pattern at this website and realized it could be easily modified for Midrealm usage. It's a straightforward modern work, about 24x18. I hope to put it in an oak frame as well.

 At this point I realized three of the pieces were darker than the others in this photo, while discussing it on Facebook. I came to find out that I had grabbed a nearby sheet of red that was different, and recut them in the right glass.

The following pictures were taken as I fit the pieces into my soldering jig. The green appears almost black, the photos losing some of their beauty.

Finished pictures and silent auction results to be announced after this weekend!

[Edit 5/30/13: I ran out of solder! Ye GADS! I used the picture below to enter the panel into the auction, where it brought in a respectable sum for the cause.]

Next update will be final, with a shot of it cleaned up, patina'd, and framed.

[Edit 7/8/13] Below is a shot of the final panel, just before delivery. Not 100% happy with it, but it needed to get delivered.

Paint chips

Paint chip samples, to go into the binder. Before firing they always look lifeless and like drawing pastels, in reflected light:

Pre-firing, in transmitted light. I sketched little phrases on them for contrast. The samples are intentionally not blended even:

This was a very beneficial test, in the end, because the transparent green enamel I thought I bought was opaque. That project got sidelined for a bit as I try to decide whether to try it with enamels, or flashed glass. I don't want a leadline where... ah, but that's another post for another day. Three new colors coming this week to test as well.

Bird Badge Comission

[Now that the weekend has passed and she has the panel, I can post this safely]

I took a commission job from a friend, to be delivered in just a few days. I'm writing this on Wednesday, but I will save the post until the weekend just to be certain the surprise isn't ruined.

The design is her personal SCA badge, a bird bendy blue and white. Unfortunately from a recent remark I don't think this is what she is registering with the society, but the piece is done and her husband, the commissioner, is pleased. [Note: Nope, after she got it she said this was the right one!] I learned a new stupid mistake to avoid while working on this.

The original image provided:

I took a piece of my favorite clear class, a heavily seeded clear, and got to work tracing the design with Reusche stencil black:

Once I got as pleased with the result as an artist can be, I went to fire it. That is when I discovered that the piece of glass I had cut was sized to fit the design I printed out, and not my kiln. For some reason the piece seemed considerably less than the 13" internal space of my kiln, but I forgot to consider it's octagonal shape. After the paint was dry, I had to cut strips off of all four sides to make it fit, and then the corners didn't sit on my round kiln shelf. This lead to my first stupid mistake. I'd been doing a lot of silver stain tests lately and figured that this was safe enough, as this wasn't a slumping schedule I was using.

Unfortunately I was thinking of the 1000° silver stain schedule, when comparing it to a slumping schedule, and not the 1240° to which my vitreous paints must be fired. The next morning I opened the kiln and with horror wondered if I had ruined the kiln.

Not only had the four corners slumped down, two of them resting on the firebrick beneath the shelf, but my careful cleaning of the kiln shelf wasn't good enough. The piece was slumped and picked up residual silver stain, to boot! I got brief amusement recognizing the stained shapes (the Latin cross from Bryan's roundel stands out quite well).The piece was quite ruined and now sits next to my work bench as a reminder.

I cut a piece of glass to fit my equipment and resized the pattern to fit it, and not the other way around. I fired it as before, flipped it over, and enameled it. Another caveat I learned: If you are using a hake or matting brush to remove dust while cleaning up a job, make sure it is actually completely dry. Instead I damaged two of the strips of blue enamel, and had to touch them up. It drives me nuts because you can see the thicker areas on the finished object, but the commissioner had no complaint and time was running short.

I fired it again and the end result was rather nice, especially viewed from across a room:

I've acquired a distrust of enamels, however; the edges of some of the stripes have tiny bubbles that appeared, and otherwise don't seem as even as I would like. Elskus wrote as much in his book, so I expected it. If I were doing it over again I might reconsider and do it with modern copper foil technique and maybe paint the detail lines on as well.

The final piece gets an oak frame and then off to its new owner.

Reusche Stencil Black (RP 1059) (Gum Arabic and Water)



     570°/hr to 1240, hold 0

     Full to 1040, hold 5

     50°/hr to 986, hold 0

Reusche Transparent Blue D2867 (RP D273359) (Gum Arabic and Water)

     570°/hr to 1060, hold 0

     Full to 1040, hold 5 [I typically use the same schedule for my enamels and vit. paints, just changing step 1]

     50°/hr to 986, hold 0

Oak framing stock (1" x 3') from Delphi. Hardware from local hardware store. Base glass unsure, I get it from a local shop and  love it. It's one of the cheapest clears I've seen, which does not detract from the fact it's one of my favorites.